VIRTUAL TOUR - FROM FARM TO OUR CUSTOMERS

From seed to Tomato / From Farm to our customers / "Split" Program

Boy - About Children's Hospital1. Incoming trucks: Thomas Colace Company has a fleet of trucks that pick up their tomatoes from all parts of the country. The drivers of these trucks handle tomatoes all through out the year. They understand the importance of a smooth ride so as not to bruise the fruit. Tomatoes are like people, sometimes taking several days for a bruise to come out. So it is important that they are handled properly. Our trucks are equipped with air-ride which allows the smoothest ride possible. Our drivers report the condition of the tomatoes to the buyer at least once a day. This allows the buyer to adjust the temperatures in the truck so the tomatoes will ripen to the finest quality possible.

2. Unloading and Inspection: When the tomatoes arrive at Thomas Colace Company they are inspected to make sure they exceed not only USDA requirements but Thomas Colace Company's as well. At this time tomatoes are checked for proper temperature, grade defects and physical condition. Tomatoes that meet our high standards are received into our inventory.



3. Ripened in our facility: Once the tomatoes are received into our facility they are kept in a temperature controlled room that is set specifically for the load that is in the room. Different types of tomatoes require specific temperatures in order to ripen to the highest possible quality. These tomato rooms are checked 4 to 5 times daily to make sure the temperature of the room is proper to the condition of the tomatoes inside the room.

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4. 5 Stage packing process:

a. All tomatoes are purchased with the individual specifications of each customer in mind. Each day the Quality Assurance Manager meets with the Plant Foreman and they determine which lots of tomatoes will be used to pack the individual orders of the day.

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b. Foreman instructs packing line of customers specifications. At this time the Foreman will convey to the individual packers the individual specifications of the customer as they pertain to size, color, firmness and package requirements.

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c. Employees hand pack individual cases of tomatoes based upon specifications given to them by the Foreman. Employee will continue that level of packing until specifications are changed by the Foreman.

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d. At this time the Line Supervisor will check each box to make sure that it is packed to the proper specifications. He or she will also weigh the package on a digital scale that is accurate to 1/100 of a pound.

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e. The finished pallet of tomatoes is then brought to the Foreman for a final quality check. If the Forman approves the tomatoes for delivery they will proceed to the shipping area. If the tomatoes fail his inspection, they will be put back into the packing lines and repacked until the Plant Forman is satisfied that they meet the customers specifications.

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5) Processed at the shipping department the tomatoes are wrapped in plastic film wrap to secure them for their ride to the customer. In some instances the pallets of tomatoes will be sealed in plastic bags so that they will retain their temperature. This allows us to lower the temperature of a truck to accommodate other produce such as peppers or cucumbers which require a lower temperature without hurting the tomatoes.

                   

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6). Tomatoes are loaded onto Thomas Colace Company's own air-ride trucks and delivered to our customers.

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