VIRTUAL TOUR - SPLIT PROGRAM

From seed to Tomato / From Farm to our customers / "Split" Program

Many of our customers have found that a full case of Fruit or Produce is much more than some of their customers need. They will order a full case and will watch a large portion of it perish in their refrigerator. This is a waste of food and money.

With this in mind Thomas Colace developed our "Split" program. In this program Thomas Colace Co. takes full cases of fruit and produce and divides them into smaller units that meets our customers needs. These packages are custom tailored by size, weight, and specific customer labeling.

This virtual tour will show the process of how a six count "Split" of celery is produced.

Step 1) "Split" forman adds all of the customers celery orders together and determines the number of full cases need to fill everyones order.

Step 2) The full case order is given to our broker that works on the Phildalephia Regional Produce Market. Our Broker looks at all of the lots of celery at the many warehouses and purchases only the finest quality to be used for the splits. The ability to choose from many differenet lots of celery makes us able to consistently ship the finest quality to our customer each day.

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Step 3) A Thomas Colace Co. Inspector picks up the celery, to be delivered to our wharehouse, and inspects it again to make sure it meets our high quality standards.

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Step 4) The celery is then hand packed into customer specific boxes. Which have customer specific markings and or SUPC codes. It is important to note that each stalk of celery is checked for quality as it being packed. Any supstandard stalks will be will be seperated during packing and discarded. These packages can be by count or by weight.

                 

Just like tomatoes other fruits and produce require additional care in packing to protect them in shipping. For example, to keep from dehydrating it is best to bag parsley before boxing it, and like tomatoes apples should rest one inch air filled bubble pack to keep from bruising. Before the first package is sealed we will discuss and tailor all packing requirements with each customers merchandising department.

               

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Step 5) Each "Split" order is stacked with several factors in mind.

A) Ability to ride on truck without damaging

B) Customer specific pallet requirements

C) Customer specific block and height requirements


We will always do our best to load our trucks so that the unloading in our customer warehouse is as smooth as possible. So as not to overwhelm their loading dock.

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Step 6) Processed at the shipping department the splits are wrapped in plastic film wrap to secure them for their ride to the customer. In some instances the pallets will be sealed in plastic bags so that they will retain their temperature. This allows us to lower the temperature of a truck accomodating different types of fruit and produce that require different temperatures such as mushrooms and peppers without hurting the various splits.

                   

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Step 7) Like our tomaotes our splits are loaded on trucks with air suspension to give as smooth a ride as possible.

      

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